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「阳江胶辊厂」胶辊的使用方法及日常保养

2019-10-04 10:03:04
「珠海胶辊厂」胶辊的材质分类与特点、生产工艺流程

  【阳江胶辊厂介绍胶辊的使用方法】

  如何使用胶辊,如何正确使用胶辊给大家做一个介绍:

  新铸制的复合胶辊不宜马上投入使用

  由于新铸制的胶辊内部结构还不够稳定,若立即投入使用,容易降低使用寿命。故刚出筒的新胶辊应放置一段时间,使复合胶辊接触外界环境温湿度後,保持相对的稳定状态,这样可以增加胶体的坚韧性,从而提高耐用效果。

  闲置复合胶辊的正确存放

  待用的复合胶辊应清洗干净後,用塑料薄膜把胶体封包起来,放在胶辊架上,切不可几根随便堆放在一块或顺手竖靠在墙壁旁,以免使胶体受到不应有的损失。废旧的胶辊在送往加工浇铸的运输过程中,切忌乱扔乱放乱压或重压,保持辊芯不偏芯、不弯曲,以确保辊芯正常利用。

  胶辊轴头、轴承应保持良好的润滑

  我们知道,复合胶辊轴头、轴承的精度直接如何,直接影响到传墨、布墨的效果。若润滑不良引起胶辊轴头,轴承的磨损、间隙,必然导致印刷墨色不均匀的弊病。同时也会因跳胶、滑胶等不良情况引起印刷杠痕。所以,平时应勤给复合胶辊轴头、轴承加注润滑油,以防止机件磨损胶辊的正常使用,确保印刷质量。

  How to use the rubber roller, how to use the rubber roller correctly for everyone to introduce:

  Newly cast composite rubber rollers should not be put into use immediately

  Since the internal structure of the newly cast rubber roller is not stable enough, it is easy to reduce the service life if it is put into use immediately. Therefore, the new rubber roller that has just been released should be placed for a period of time, so that the composite rubber roller maintains a relatively stable state after being exposed to the ambient temperature and humidity, which can increase the toughness of the colloid and thereby improve the durability.

  Correct storage of idle composite rubber rollers

  After the composite rubber roller to be used should be cleaned, the plastic film is used to enclose the gel and placed on the rubber roller frame. Do not stack a few pieces or place it by the wall, so as to avoid the gel being unacceptable. loss. During the transportation process of the used rubber roller to the processing and casting, it is forbidden to throw the chaotic pressure or heavy pressure, keep the roller core unbiased and not bent, to ensure the normal use of the roller core.

  Rubber roller heads and bearings should be well lubricated

  We know that the precision of the composite rubber roller shaft head and bearing directly affects the effect of ink transfer and ink discharge. If the poor lubrication causes the rubber roller shaft head, the wear and clearance of the bearing will inevitably lead to the disadvantage of uneven printing ink color. At the same time, it will cause printing bar marks due to bad conditions such as jumping rubber and slip rubber. Therefore, the compound rubber roller shaft and bearings should be filled with lubricating oil to prevent the normal use of the wear roller and ensure the printing quality.


  【阳江胶辊厂介绍胶辊的日常保养】

  橡胶辊内部的轴承和轴头结构十分精密,稍有差池,会直接影响到使用效果。这就要求无论是在日常使用还是保养过程中,都要掌握正确的方法和技巧:

  1.复合胶辊之间的压力过重,会增加胶辊之间的摩擦力,加速胶辊的老化和变形,加快油墨和水的乳化过程,这样不利于油墨的传递。解决的方法就是:胶辊之间的压力应该和接触版面的压力基本一致。

  2.复合胶辊表面晶化的处理。表面晶化封闭了复合胶辊表面的毛细孔,会使胶辊失去亲墨的作用,造成油墨的传递布均匀,容易出现油墨的乳化。解决的办法就是:把机器上的胶辊卸下来,把复合胶辊表面晶化层擦掉,显出原来胶辊的橡胶颜色,再用洗车水或汽油把残留在胶辊上的煤油和浮石粉清洗干净,重新安装和调节好胶辊的压力。

  3.复合胶辊上的轴承的保养。在机器的高速运转中,胶辊上轴承磨损是很明显的。胶辊的轴承受到一定程度的损坏后,就会产生胶辊的跳动摩擦和挤压,减短胶辊的使用寿命。所以要求操作工每周要把胶辊拿下来,给轴承打上黄油,把那些磨损得厉害得,转动不良得轴承换掉,保证胶辊的正常使用。

  4.车间环境堆胶辊的影响。在闷热和潮湿的天气和来自周围的灰尘飞扬的环境生产中,机器的高速运转使到胶辊的表面温度不断升高,胶辊在发热膨胀,加大复合胶辊的磨擦,这样会使得胶辊的使用寿命缩短。所以在有条件的工厂里,胶印插件要求安装空调,保持车间整洁、干净,使得机器在良好的环境中生产运转,只有在良好的车间环境里生产,才会生产出高品质的产品来。

  The bearing and the shaft head inside the rubber roller are very precise, and there is a slight difference in the pool, which will directly affect the use effect. This requires correct methods and techniques to be used both in daily use and in maintenance:

  1. Excessive pressure between the composite rubber rollers will increase the friction between the rubber rollers, accelerate the aging and deformation of the rubber rollers, and accelerate the emulsification process of the ink and water, which is not conducive to the transfer of ink. The solution is that the pressure between the rubber rollers should be basically the same as the pressure at the contact plate.

  2. Treatment of surface crystallization of composite rubber roller. The surface crystallization closes the capillary pores on the surface of the composite rubber roller, which causes the rubber roller to lose the affinity of the ink, which causes the ink to be evenly distributed, and the emulsification of the ink is likely to occur. The solution is to remove the rubber roller on the machine, wipe off the crystallized layer on the surface of the composite rubber roller, reveal the rubber color of the original rubber roller, and then use the car wash water or gasoline to remove the kerosene and pumice remaining on the rubber roller. Clean the powder, reinstall and adjust the pressure of the rubber roller.

  3. Maintenance of the bearing on the composite rubber roller. In thehighspeedoperation of the machine, the bearing wear on the rubber roller isobvious. After the bearing of the rubber roller is damaged to a certain extent, the friction friction and extrusion of the rubber roller will occur, and the service life of the rubber roller will be shortened. Therefore, the operator is required to take down the rubber roller every week, butter the bearing, and replace those bearings that are so badly worn and poorly rotated to ensure the normal use of the rubber roller.

  4. The impact of the workshop environment rubber roller. In the hot and humid weather and the environment from the surrounding dust, thehigh-speedoperation of the machine makes the surface temperature of the rubber roller rise continuously, and the rubber roller expands and expands, which increases the friction of the composite rubber roller. The life of the roller is shortened. Therefore, in a conditional factory, the offset plug-in requires air conditioning to keep the workshop clean and clean, so that the machine can be produced in a good environment. Only when it is produced in a good workshop environment will it producehigh-quality products.

  【阳江胶辊厂】

  佛山市禅城区创沣诚五金厂原佛山市创诚胶辊厂)是一家成立于2005年的专业胶辊生产厂家,位于佛山市禅城区季华二路季华大桥桥脚,距佛开张槎出口,一环季华西出口及禅西大道等交通要道3分钟车程交通便利,我厂成立至今数十年来,凭先进的生产设备和稳定的产品质量,赢得各方客户信任。

  本厂专业生产各种工业机械胶辊、胶辊、胶轴、印刷胶辊、包胶辊、聚氨酯胶辊、橡胶辊、硅胶辊、涂胶辊等产品的生产加工企业工业用橡塑胶辊的品种有:硅橡胶、液体硅胶、三元乙丙橡胶、丁氰橡胶、氯丁胶、聚氨酯、海帕隆等各种橡塑材料制造的特种胶辊。广泛用于印刷包装机械,纺织皮革机械,铝材不锈钢机械,陶瓷,玻璃,木工,塑料,薄膜,食品等行业机械用胶辊,耐油,耐溶剂,耐温,耐磨耐压,耐酸碱等不同工作环境胶辊,可生产天然胶,三元乙丙胶,硅橡胶,PU聚氨脂胶胶辊等。

  可按客户要求订做维修各种胶辊,承接各种滚筒滚轮胶轮包胶业务,欢迎来电来图咨询。


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